Fully Automatic Tablet Film Coating Machine With CIP Online Cleaning

Fully Automatic Tablet Film Coating Machine With CIP Online Cleaning

Description:

The core of the equipment is a porous rotating coating drum, with streamlined guide plates on the inner wall. After the tablets are loaded into the drum, the drum rotates at a variable frequency, and the tablets continuously tumble and circulate in three dimensions under the drive of the guide plates, without any static accumulation layer. The coating suspension is quantitatively delivered by a high-precision peristaltic pump relying on the squeezing peristaltic effect of the hose, and is transported through pipelines to a precision spray gun inside the drum; compressed air atomizes the coating medium into uniform fine droplets, which are continuously sprayed onto the surface of the tumbling tablets.

The entire system operates under closed negative pressure; highly filtered clean hot air penetrates the drum openings and runs through the tablet bed, rapidly evaporating the solvent in the coating solution; wet exhaust gas is continuously discharged. Spraying and drying are carried out simultaneously and continuously, forming a uniform, dense, and smooth film coating layer by layer on the tablet surface, enabling water-soluble film coating, enteric coating, controlled-release coating, and flavor-masking coating. The entire process is fully automated with PLC+HMI control; all parameters, including drum speed, spray flow rate, inlet air temperature, negative pressure, and atomization pressure, are adjustable, and process formulation storage is supported.

The peristaltic pump delivers coating solution to spray guns based on peristalsis principle.Rollers rotate and continuously squeeze the flexible tubing. The squeezed section pushes liquid forward; when the roller moves away, the tubing rebounds and generates negative pressure to suck coating medium. Recurring compression and relaxation produce stable continuous liquid flow to the spraying system.

Specification:

Application:

By uniformly coating the surface of tablets, pills, and granules with a thin film layer,The fully automatic film coating machine is a core piece of equipment for pharmaceutical solid dosage forms. It is suitable for water-soluble film coating, enteric coating, sustained-release coating, and taste-masking coating of tablets, pills, and granules. It is widely applicable to the processing of solid dosage forms in the fields of pharmaceutical, health products, food, and agrochemicals.

FAQ:

Q1: What types of pharmaceutical equipment do you manufacture?

We primarily manufacture a series of equipment for crushing, mixing, granulation, drying, coating, and cleaning, and provide complete production line solutions for industries such as health products, food, new energy, and chemicals.

Q2: Do you offer customized solutions?

Absolutely. We can customize equipment dimensions, capacity, control systems, material contact parts, feeding/discharging methods, and automation levels based on your specific production requirements.

Q3: Can your equipment comply with GMP requirements?

Yes. Our equipment is designed and manufactured in accordance with GMP standards. We use high-quality stainless steel materials (SS304 or SS316L), sanitary welding techniques, and easy-to-clean structures to ensure compliance with pharmaceutical production requirements.

Q4: What industries can use your equipment?

·  Pharmaceutical manufacturing

·  Nutraceutical production

·  Food processing

·  Chemical industries

·  Biotechnology applications

Q5: Do you provide installation and commissioning services?

Yes. We offer installation guidance, commissioning support, operator training, and technical consultation. Remote support and on-site services are available depending on project requirements.

Q6: How do I choose the right machine model?
Our engineering team can recommend the most suitable model based on:
· Product characteristics
· Batch size
· Production capacity
· Facility layout
· Automation requirements
· Regulatory standards
Simply contact us with your requirements for a free consultation.

Q7: What is the lead time for production?

The specific delivery time depends on the machine type and configuration. The exact delivery cycle will be confirmed during the quotation process.

Q8: How do you ensure product quality?

Each machine undergoes the following processes:

Raw material inspection

Precision machining

Functional testing

Quality inspection and Factory Acceptance Testing (FAT)

Only qualified equipment is delivered to the customer.