300L High-Shear Wet Granulator With Vacuum Feeding System For Pharmaceutical Manufacturing

300L High-Shear Wet Granulator With Vacuum Feeding System For Pharmaceutical Manufacturing

Description:

An automatic batching system delivers various powder raw materials accurately into the mixing chamber. The bottom heavy-duty impeller spins at high speed to push materials into a homogeneous fluidized state, completing full multi-directional powder blending. After homogenization, the integrated high-pressure atomizing spray gun dispenses binder solution accurately. Dry powders absorb the binder and coalesce into soft wet mass.

Combined shear, breakage and granulation force from continuous agitation and side high-speed choppers shapes and refines the wet mass quickly. It produces high-quality wet granules with consistent particle size, ideal density and great forming performance. The enclosed granulation process avoids contamination and keeps stable continuous operation. Fully GMP-compliant for pharma, food and chemical applications, it yields neat, compact granules. Easy integration with subsequent dryers, it is well suited for automated production lines and large-volume clean production.

Application:

This machine is applicable to the granulation and powder mixing processes in pharmaceutical, food, chemical and other industries. It is suitable for producing granules required in tablet manufacturing, capsules, granules and other solid dosage forms, as well as for powder mixing in industrial production.The whole process is carried out in a closed container, which reduces dust, cross-contamination and material loss. It meets the hygienic production requirements of GMP and is suitable for clean production environments. The equipment is compact in structure, easy to operate and maintain, and can be used as an independent granulating and mixing device or integrated into an automated production line.

Specification:

Feature Advantage:

1.The entire equipment is crafted from high-quality stainless steel, featuring a robust structure and mirror-polished interior and exterior surfaces for easy cleaning with no blind spots, fully meeting GMP clean production requirements.

2.Featuring a high-level discharge design, it ensures smooth and thorough unloading with minimal material residue, effectively reducing raw material loss. Equipped with a combination of a bottom stirring paddle and a high-speed side-wall cutter, it delivers powerful stirring and shearing forces, ensuring uniform and rapid material mixing and high granulation efficiency.

3.The entire process is designed as a closed operation, preventing dust and pollution during production and ensuring a clean and hygienic working environment.

FAQ:

Q1: What types of pharmaceutical equipment do you manufacture?

We primarily manufacture a series of equipment for crushing, mixing, granulation, drying, coating, and cleaning, and provide complete production line solutions for industries such as health products, food, new energy, and chemicals.

Q2: Do you offer customized solutions?

Absolutely. We can customize equipment dimensions, capacity, control systems, material contact parts, feeding/discharging methods, and automation levels based on your specific production requirements.

Q3: Can your equipment comply with GMP requirements?

Yes. Our equipment is designed and manufactured in accordance with GMP standards. We use high-quality stainless steel materials (SS304 or SS316L), sanitary welding techniques, and easy-to-clean structures to ensure compliance with pharmaceutical production requirements.

Q4: What industries can use your equipment?

·  Pharmaceutical manufacturing

·  Nutraceutical production

·  Food processing

·  Chemical industries

·  Biotechnology applications

Q5: Do you provide installation and commissioning services?

Yes. We offer installation guidance, commissioning support, operator training, and technical consultation. Remote support and on-site services are available depending on project requirements.

Q6: How do I choose the right machine model?
Our engineering team can recommend the most suitable model based on:
· Product characteristics
· Batch size
· Production capacity
· Facility layout
· Automation requirements
· Regulatory standards
Simply contact us with your requirements for a free consultation.

Q7: What is the lead time for production?

The specific delivery time depends on the machine type and configuration. The exact delivery cycle will be confirmed during the quotation process.

Q8: How do you ensure product quality?

Each machine undergoes the following processes:

Raw material inspection

Precision machining

Functional testing

Quality inspection and Factory Acceptance Testing (FAT)

Only qualified equipment is delivered to the customer.