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Laboratory High Shear Wet Granulator For Pharmaceutical Powder Processing
| MOQ: | 1set |
| Price: | Negotiable |
| Standard Packaging: | wooden case |
| Delivery Period: | 20-30 work days |
| Payment Method: | T/T |
| Supply Capacity: | 10 Sets per month |
Laboratory High Shear Wet Granulator For Pharmaceutical Powder Processing
Description:
The Laboratory Wet Granulator is designed for small-batch wet granulation, formulation development, process research, and scale-up studies in pharmaceutical and related industries. It combines mixing and wet granulation in a compact laboratory system, helping convert pharmaceutical powders into uniform, dense, and free-flowing granules.The machine is suitable for laboratory-scale preparation of granules for tablets, capsules, and other solid dosage forms. During operation, powders are thoroughly mixed with a controlled amount of binder solution. The high-speed impeller promotes efficient mixing and agglomeration, while the granulating cutter breaks the wet mass into granules with a relatively uniform particle size.
The powder materials are first loaded into the mixing bowl and evenly blended by the high-speed impeller. A suitable binder liquid is then added gradually while mixing continues. The wet mass forms through the interaction of the powder and binder, and the high-speed granulating cutter breaks the agglomerated material into uniform wet granules. The resulting granules can then be transferred to subsequent drying and processing equipment.
During the wet granulation process, powder materials are first loaded into the working vessel and thoroughly mixed by the high-speed impeller. A suitable binder solution is then added gradually to the powder while continuous mixing promotes uniform distribution of the liquid. As the binder interacts with the powder particles, small agglomerates are formed. The high-speed granulating cutter subsequently breaks and shapes the wet mass into relatively uniform granules.
Application:
The Laboratory Wet Granulator is mainly used for pharmaceutical formulation development, wet granulation research, and small-batch production. It is suitable for preparing granules for tablets, capsules, and other solid dosage forms, and can also be used in R&D laboratories, pilot plants, universities, and pharmaceutical manufacturing facilities to evaluate powder formulations, improve flowability and compressibility, and optimize wet granulation process parameters before scale-up to commercial production.
Specification:
|
Model |
DPLS-0.2 |
DPLS-0.5 |
DPLS-1 |
DPLS-2 |
DPLS-3 |
DPLS-5 |
|
|
Raw material vessel volume(L) |
Top spray |
1.25 |
4 |
5.6 |
8 |
10 |
20 |
|
|
Bottom spray |
1.25 |
4 |
14 |
18.5 |
23 |
42.5 |
|
|
Side spray |
一 |
一 |
5.9 |
7 |
8.5 |
1.5 |
|
Production capacity (kg/batch) |
Top spray |
0.2 |
0.5 |
1 |
2 |
3 |
6 |
|
|
Bottom spray |
0.2 |
0.3 |
1.2 |
2 |
2 |
2.6 |
|
|
side spray |
一 |
一 |
1 |
1 |
2 |
2.4 |
|
Compressed air |
Pressure(MPa) |
0.4~0.7 |
0.4~0.7 |
0.4~0.7 |
0.4~0.7 |
0.4~0.7 |
0.4~0.7 |
|
|
Consumption(kg/h) |
0.15 |
0.15 |
0.15 |
0.5 |
0.5 |
0.5 |
|
Fan power(kW) |
0.75 |
1.85 |
3 |
4 |
4 |
5.5 |
|
Feature Advantage:
1. Combines high-speed mixing and wet granulation in one unit.
2. High-speed impeller and granulating cutter help produce uniform and well-formed wet granules.
3. Durable and suitable for pharmaceutical processing environments.
4. Smooth internal surfaces and accessible components facilitate cleaning and routine maintenance.
5. Suitable for testing different powder formulations, binder solutions, and granulation conditions.
FAQ:
Q1: What types of pharmaceutical equipment do you manufacture?
We primarily manufacture a series of equipment for crushing, mixing, granulation, drying, coating, and cleaning, and provide complete production line solutions for industries such as health products, food, new energy, and chemicals.
Q2: Do you offer customized solutions?
Absolutely. We can customize equipment dimensions, capacity, control systems, material contact parts, feeding/discharging methods, and automation levels based on your specific production requirements.
Q3: Can your equipment comply with GMP requirements?
Yes. Our equipment is designed and manufactured in accordance with GMP standards. We use high-quality stainless steel materials (SS304 or SS316L), sanitary welding techniques, and easy-to-clean structures to ensure compliance with pharmaceutical production requirements.
Q4: What industries can use your equipment?
· Pharmaceutical manufacturing
· Nutraceutical production
· Food processing
· Chemical industries
· Biotechnology applications
Q5: Do you provide installation and commissioning services?
Yes. We offer installation guidance, commissioning support, operator training, and technical consultation. Remote support and on-site services are available depending on project requirements.
Q6: How do I choose the right machine model?
Our engineering team can recommend the most suitable model based on:
· Product characteristics
· Batch size
· Production capacity
· Facility layout
· Automation requirements
· Regulatory standards
Simply contact us with your requirements for a free consultation.
Q7: What is the lead time for production?
The specific delivery time depends on the machine type and configuration. The exact delivery cycle will be confirmed during the quotation process.
Q8: How do you ensure product quality?
Each machine undergoes the following processes:
Raw material inspection
Precision machining
Functional testing
Quality inspection and Factory Acceptance Testing (FAT)
Only qualified equipment is delivered to the customer.
